The SC1000 Series is a compact, highly integrated vision sensor designed to bring the power of machine vision to a wide range of industrial automation applications with exceptional ease of use. It combines a robust hardware platform with intelligent software tools in a form factor similar to a standard photoelectric sensor, making it an ideal solution for error-proofing, presence/absence verification, counting, and basic measurement tasks.
Product Concept and Design PhilosophyThe core philosophy behind the SC1000 is to simplify machine vision. It is engineered for automation engineers and technicians who require reliable visual inspection without the complexity of traditional, higher-end vision systems. Its out-of-the-box functionality and guided setup software significantly reduce deployment time and expertise requirements.1. Compact and Robust Hardware DesignThe sensor's exceptionally small dimensions (38mm x 38mm x 19mm) and lightweight construction allow for installation in space-constrained environments. Its IP54 rated housing protects against dust and water splashes, ensuring reliable operation in harsh industrial settings. The design facilitates direct replacement or upgrade from standard photoelectric sensors.2. Advanced Vision PerformanceEquipped with a global shutter CMOS sensor, the SC1000 captures clear, distortion-free images of moving objects. Users can select from different resolution models (0.3MP or 0.8MP) and lens options (3mm or 5mm) to match specific field-of-view and working distance requirements (e.g., 120mm or 240mm). A built-in cross laser or LED aimer projects the sensor's center point and field of view onto the target, drastically simplifying camera alignment and positioning during installation.3. Powerful and Intelligent SoftwareThe sensor is powered by the SCMVS (Hikrobot Vision Software) platform. The software features an intuitive, wizard-based user interface that guides the user through the entire setup process, from image acquisition and tool configuration to result judgment and I/O triggering. It incorporates over 20 pre-trained visual tools, including:•Detection Tools: Blob, Edge, Circle, Line, and Contour finding for precise presence/absence checks.
•Measurement Tools: Tools for calculating diameters, widths, angles, and distances.
•Counting Tools: For part counting or pattern matching applications.
•AI Functions: Advanced AI-based registration and classification tools for handling complex variations in appearance.
The system can store multiple detection programs, allowing for quick changeovers between different products or inspection steps.4. Industrial Connectivity and ControlThe SC1000 supports a comprehensive set of industrial network protocols, including Modbus TCP, EtherNet/IP, and PROFINET, enabling seamless integration into existing PLC-based control systems. Its standard digital I/O (1 input for trigger, 1 output for result) allows for direct control of actuators, alarms, or reject mechanisms. Communication via Fast Ethernet ensures fast data transfer and easy integration into factory networks.
Summary of Advantages
•Ease of Use: Simplified installation with aiming laser and intuitive, wizard-driven software.
•Space-Saving: Compact design enables installation where other sensors cannot fit.
•Powerful Functionality: Combines traditional vision tools with AI capabilities for robust inspection.
•High Reliability: Industrial-grade construction and components for continuous operation in demanding environments.
•Seamless Integration: Broad protocol support ensures compatibility with most factory automation systems.
In summary, the SC1000 Series Vision Sensor is a versatile and accessible inspection solution that democratizes machine vision, making advanced quality control achievable for a broad spectrum of manufacturing applications.
